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NHTSA Recall 25V566000

Filed by New Flyer of America, Inc.. Component: Electrical System. Reported 2025-08-29. An estimated 1,170 vehicles are affected. Recall repairs are free at any authorized dealer.

Defect

New Flyer of America, Inc. (New Flyer) is recalling certain 2013, 2017-2025 XE40, 2019-2025 XE60, XE35, 2023-2025 XHE40, and 2024-2025 XHE60 buses. An inadequate weld on the high voltage battery busbar and incorrect software may cause the battery module to overheat.

Risk

A battery module that overheats increases the risk of a fire.

What the manufacturer will do

New Flyer will inspect and replace the battery module as necessary. New Flyer will also update the BMS software. All repairs will be performed free of charge. Owner notification letters were mailed October 6, 2025. Owners may contact New Flyer's customer service at 1-800-241-2947.

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Vehicles covered by this recall