2004 BMW X5 Recalls

Recalls on record Updated July 2026

The 2004 BMW X5 has 4 NHTSA recall campaigns affecting an estimated 5,107 vehicles. Recall repairs are always free at any authorized dealer. Owners have filed 93 complaints with NHTSA, most often about the electrical system. Last updated July 5, 2026.

Recall campaigns

POWER TRAIN 04V409000 2004-08-18 358 affected
Defect

ON CERTAIN PASSENGER VEHICLES WITH 3.0 L ENGINES AND MANUAL TRANSMISSIONS, IF THE VEHICLE IS IN FIRST GEAR, AND MOVING SLOWLY, WITH THE ACCELERATOR PEDAL HELD IN A CONSTANT POSITION OF LOW ENGINE SPEED AND WITH THE CLUTCH PEDAL HELD IN A PARTIALLY DEPRESSED POSITION, ENGINE SPEED MAY INCREASE.

Consequence

THE VEHICLE COULD ACCELERATE UNEXPECTEDLY, WHICH COULD RESULT IN A CRASH.

Remedy

DEALERS WILL REPROGRAM THE VEHICLE'S DIGITAL ENGINE MANAGEMENT CONTROL UNIT. THE RECALL BEGAN ON SEPTEMBER 8, 2004. OWNERS SHOULD CONTACT BMW AT 1-800-831-1117.

FUEL SYSTEM, GASOLINE 04V402000 2004-08-13 297 affected
Defect

ON CERTAIN SPORT UTILITY VEHICLES, THE IN-TANK FUEL LINE MAY HAVE BEEN ATTACHED INCORRECTLY.

Consequence

ENGINE STALLING COULD OCCUR, EVEN THOUGH THE VEHICLE'S FUEL GAUGE INDICATES THAT FUEL IS PRESENT IN THE TANK. DEPENDING UPON TRAFFIC AND ROAD CONDITIONS, THIS COULD RESULT IN A CRASH.

Remedy

DEALERS WILL INSPECT THE IN-TANK SUCTION JET PUMP FUEL LINE AND IF NECESSARY, REATTACH ACCORDING TO SPECIFICATIONS. THIS RECALL BEGAN SEPTEMBER 9, 2004. OWNERS SHOULD CONTACT BMW AT 1-800-831-1117.

POWER TRAIN 04V344000 2004-07-14 4,102 affected
Defect

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 8 AND 12 CYLINDER ENGINES, THE DIGITAL ENGINE MANAGEMENT CONTROL (EMC) UNITS WERE NOT PRODUCED ACCORDING TO SPECIFICATIONS.

Consequence

AS A RESULT, ENGINE STALLING WILL OCCUR AFTER A SHORT PERIOD OF OPERATION. THE VEHICLE MAY NOT BE ABLE TO RESTART. ALSO, A LOSS OF POWER STEERING AND, AFTER REPEATED ACTUATION OF THE BRAKE PEDAL, A LOSS OF BRAKE POWER ASSIST WILL OCCUR. THESE CONDITIONS COULD RESULT IN A VEHICLE CRASH.

Remedy

DEALERS WILL INSTALL A NEW DIGITAL ENGINE MANAGEMENT CONTROL UNIT. THE RECALL BEGAN ON JULY 16, 2004. OWNERS SHOULD CONTACT BMW AT 1-800-831-1117.

POWER TRAIN 03V475000 2003-11-14 350 affected
Defect

ON CERTAIN SPORT UTILITY VEHICLES, THE BOLTS THAT HOLD THE FRONT DIFFERENTIAL, THE RIGHT OUTPUT SHAFT HOUSING FLANGE AT THE ENGINE, AND THE RIGHT-HAND ENGINE SUPPORT MAY BE INSUFFICIENTLY TIGHTENED.

Consequence

WITH PROLONGED DRIVING, THESE BOLTS COULD BECOME LOOSE, CAUSE DAMAGE TO THE ENGINE AND TRANSMISSION HOUSINGS. THE RIGHT OUTPUT SHAFT COULD BECOME DISCONNECTED, AFFECTING THE ABILITY TO CONTROL THE VEHICLE, WHICH COULD RESULT IN A CRASH.

Remedy

DEALERS WILL INSPECT AND RETIGHTEN THE DRIVETRAIN FASTENERS. OWNER NOTIFICATION BEGAN NOVEMBER 28, 2003. OWNERS SHOULD CONTACT BMW AT 1-800-831-1117.

Complaints by component

ELECTRICAL SYSTEM
10
3fires
ENGINE
9
2fires1injuries
LATCHES/LOCKS/LINKAGES
7
1crashes2injuries
POWER TRAIN
7
SEATS
5
2fires
AIR BAGS
4
2crashes2injuries
POWER TRAIN:AUTOMATIC TRANSMISSION
4
STEERING
4
EXTERIOR LIGHTING
3
SUSPENSION
3
Total complaints93

What owners report

Verbatim reports filed with NHTSA, lightly edited for readability and with personal information removed.

“No start no crank sos light battery drain”

ELECTRICAL SYSTEM · reported 2022-06-21

“Vehicle rpm’s rev wildly in park and neutral. When driving vehicle speeds up on its own and rpm’s climbs out of control. When stopped at a light or in traffic, car leaps forward against the break .”

ENGINE · reported 2022-04-03

“Vehicle rpm’s rev wildly in park and neutral. When driving vehicle speeds up on its own and rpm’s climbs out of control. When stopped at a light or in traffic, car leaps forward against the break .”

POWER TRAIN · reported 2022-04-03

“Vehicle rpm’s rev wildly in park and neutral. When driving vehicle speeds up on its own and rpm’s climbs out of control. When stopped at a light or in traffic, car leaps forward against the break .”

UNKNOWN OR OTHER · reported 2022-04-03

“My steering is way to tight. And its hard to move thevcar.”

STEERING · reported 2020-10-22

“Front passenger seat belt doesn't work properly. *tr”

SEAT BELTS · reported 2020-05-21

“Tl* the contact owns a 2004 bmw x5. While driving 55 mph on the freeway, the vehicle jerked severely. Suddenly, the engine powered down in the middle of traffic. The contact was able to pull the vehicle over safely onto the shoulder. A message indicating "fail safe" appeared on the instrument…”

ENGINE · reported 2018-12-04

“I bought 4 run-flat bridgestone tires from a bmw dealership: dueler h/l 400 [36110427162] on june 21, 2017 with my suv mileage of 169,318. Yesterday, 1/15/2018, I found out my two rear tires were almost bald after driven 10,384 miles due to summer road trip. Several times these past few days I…”

WHEELS · reported 2018-01-15
Sources & methodology

Recall, complaint, and investigation records from official NHTSA datasets (FLAT_RCL, FLAT_CMPL, FLAT_INV), synced weekly. Counts reflect NHTSA records for the 2004 BMW X5 as of July 5, 2026. Complaint narratives are consumer-submitted and unverified. This page contains ads and affiliate links. Full methodology.