2005 Chevrolet Express 1500 Recalls

No recalls on record Updated July 2026

No NHTSA recalls on record for the 2005 Chevrolet Express 1500. That means NHTSA has no open safety campaign for this vehicle — it does not guarantee the absence of problems. Owners have filed 10 complaints with NHTSA, most often about the service brakes, hydraulic. Last updated July 5, 2026.

Complaints by component

SERVICE BRAKES, HYDRAULIC
2
AIR BAGS
1
1crashes1injuries
ELECTRICAL SYSTEM
1
ENGINE
1
EXTERIOR LIGHTING:BRAKE LIGHTS
1
POWER TRAIN:TRANSFER CASE (4-WHEEL DRIVE)
1
SERVICE BRAKES
1
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:MASTER CYLINDER
1
1crashes
VISIBILITY:REARVIEW MIRRORS/DEVICES:EXTERIOR
1
Total complaints10

What owners report

Verbatim reports filed with NHTSA, lightly edited for readability and with personal information removed.

“Tl* the contact owns a 2005 chevrolet express 1500. The contact stated that the driver side brake light failed without warning. The contact replaced the fuse, but the failure recurred on several occasions. The vehicle was taken to the dealer, but was not diagnosed. The manufacturer was not made…”

EXTERIOR LIGHTING:BRAKE LIGHTS · reported 2015-02-01

“I was traveling down a hill at about 35-40 mph. When the abs system kicked in for some reason and the brakes went stiff and I could barely stop. Mechanic said wheel sensor, it was changed and I have the same problem. The abs kicks in at the worst times when you are slowing down coming to an…”

SERVICE BRAKES · reported 2013-06-21

“This could have happened before and just didn't pay that much attention to it but the first time we really noticed it we were : traveling slowly on gravel road , engine just quit. Had to put vehicle in park and crank it . Second time : had just stopped at a stop sign , started to pull out, engine…”

ENGINE · reported 2013-05-22

“Tl* the contact owns a 2005 chevrolet express 1500. The contact stated that while driving 70 mph, the vehicle stalled without warning. An independent mechanic diagnosed that the ignition module failed, and made the necessary repairs. The manufacturer was notified and advised that there were no…”

ELECTRICAL SYSTEM · reported 2012-05-16

“The airbags in my express 1500 did not deploy after I skidded out on a highway to avoid a 18 wheeler. The van was totaled so nothing was done to correct it but with no airbags it led to a broken shoulder and some ribs from the steering wheel. I hit the jersey barrier going directly straight at it…”

AIR BAGS · reported 2010-12-12

“I own a 2005 chevrolet express 1500 v6 and while driving to my house from work I lost all brakes due to a brake line failure, the two hydraulic brake hoses that are attached to the master cylinder are in contact with another metallic brake hose under them, by rubbing together for four years caused…”

SERVICE BRAKES, HYDRAULIC · reported 2010-10-02

“Tl* the contact owns a 2005 chevrolet express 1500. The contact was traveling 25 mph when the brakes were applied and they would not respond. The contact was forced through a red traffic light and attempted to shift into a lower gear. The vehicle did not stop until driving over a curve and coming…”

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:MASTER CYLINDER · reported 2010-10-01

“Tl* the contact owns a 2005 chevrolet express 1500. While driving 65 mph the vehicle began to vibrate. Next the abs light had illuminated on the instrument control panel. The vehicle was taken to the dealership and the transfer case was replaced. The current and failure mileages were 28000.…”

POWER TRAIN:TRANSFER CASE (4-WHEEL DRIVE) · reported 2009-11-09
Sources & methodology

Recall, complaint, and investigation records from official NHTSA datasets (FLAT_RCL, FLAT_CMPL, FLAT_INV), synced weekly. Counts reflect NHTSA records for the 2005 Chevrolet Express 1500 as of July 5, 2026. Complaint narratives are consumer-submitted and unverified. This page contains ads and affiliate links. Full methodology.