2003 Damon Challenger Recalls

Recalls on record Updated July 2026

The 2003 Damon Challenger has 4 NHTSA recall campaigns affecting an estimated 31,904 vehicles. Recall repairs are always free at any authorized dealer. Owners have filed 7 complaints with NHTSA, most often about the unknown or other. Last updated July 5, 2026.

Recall campaigns

SERVICE BRAKES, HYDRAULIC 09V225000 2009-06-16 2,415 affected
Defect

DAMON IS RECALLING 2,415 MOTORHOMES EQUIPPED WITH AXLES THAT INCLUDE BOSCH ZOPS OR ZOHT PIN SLIDE HYDRAULIC DISC BRAKES. WHEN COMBINED WITH OCCASIONAL OR SEASONAL VEHICLE OPERATION MAY EXPERIENCE CALIPERS STICKING IN THE APPLIED POSITION. THIS CAN RESULT IN ABNORMAL HEAT GENERATION AT THE WHEEL END CAUSING BRAKE DRAG.

Consequence

THE DRIVER WOULD NORMALLY DETECT THE BRAKE DRAG BUT IF UNDETECTED THE TEMPERATURE INCREASE AT THE WHEEL END CAN EVENTUALLY LEAD TO SOFT PEDAL CONDITIONS DUE TO BRAKE FLUID BOIL, AND POSSIBLE EXTENDED STOPPING DISTANCE INCREASING THE RISK OF A CRASH.

Remedy

DEALERS WILL INSPECT AND REPLACE THE NECESSARY COMPONENTS FREE OF CHARGE. WORKHORSE IS HANDLING THE REMEDY AND OWNER NOTIFICATION FOR THIS CAMPAIGN PLEASE SEE 09V-110. OWNERS MAY CONTACT WORKHORSE AT 1-877-246-7731.

EQUIPMENT 07V130000 2007-03-20 25,128 affected
Defect

CERTAIN TRAVEL TRAILERS AND MOTOR HOMES EQUIPPED WITH A TWO-DOOR REFRIGERATOR, MANUFACTURED BY THE DOMETIC CORPORATION, MAY HAVE A DEFECT IN THE BOILER TUBE. PRESSURIZED COOLANT SOLUTION COULD BE RELEASED INTO AN AREA WHERE AN IGNITION SOURCE (GAS FLAME) IS PRESENT.

Consequence

RELEASE OF COOLANT UNDER CERTAIN CONDITIONS COULD IGNITE AND RESULT IN A FIRE.

Remedy

DAMON WILL BE WORKING WITH DOMETIC IN ORDER TO REPAIR THESE REFRIGERATORS (PLEASE SEE 06E076). DOMETIC WILL REPAIR THESE REFRIGERATORS BY INSTALLING A SECONDARY BURN HOUSING, A THERMAL FUSE, AND A MELT FUSE FREE OF CHARGE. DOMETIC HAS RETAINED STERICYCLE INC. TO MANAGE THIS CAMPAIGN. STERICYCLE WILL ASSIST YOU IN…

ELECTRICAL SYSTEM 06V132000 2006-04-24 1,705 affected
Defect

CERTAIN MOTOR HOMES BUILT ON WORKHORSE CHASSIS AND EQUIPPED WITH ACTIA CORPORATE INSTRUMENT CLUSTERS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 101, "CONTROLS AND DISPLAYS" AND NO. 105, "HYDRAULIC AND ELECTRIC BRAKE SYSTEMS." IF THE BRAKE FAIL INPUT FALLS BELOW A VOLTAGE OF…

Consequence

AT NIGHT THE INSTRUMENT CLUSTER LIGHTS MAY FAIL AND THE DRIVER MAY NOT BE ABLE TO SEE THE INSTRUMENT PANEL GAUGES AND THE BRAKE WARNING LIGHT INDICATOR WHICH COULD INCREASING THE RISK OF A CRASH.

Remedy

DAMON IS WORKING WITH WORKHORSE TO CONTACT THE OWNERS AND REMEDY THIS CAMPAIGN . WORKHORSE WILL REPROGRAM THE INSTRUMENT PANEL CLUSTER FREE OF CHARGE. OWNERS MAY CONTACT WORKHORSE AT 1-877-246-7731 OR DAMON AT 1-800-860-3812.

SERVICE BRAKES, HYDRAULIC 03V080000 2003-03-05 2,656 affected
Defect

CERTAIN MOTOR HOME CHASSIS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 105, "HYDRAULIC AND ELECTRIC BRAKE SYSTEMS." THE BRAKE SYSTEM WARNING INDICATOR MAY NOT FUNCTION AS REQUIRED BY STANDARD.

Consequence

IN SOME OF THE AFFECTED VEHICLES, THE BRAKE SYSTEM WARNING INDICATOR WILL NOT ILLUMINATE WHEN THE IGNITION IS IN THE START POSITION OR FOR A LOW BRAKE FLUID CONDITION, IF THE BODY BUILDER RELIED SOLELY UPON FORD'S IVM COMPLIANCE STATEMENT FOR THE BRAKE SYSTEM WARNING INDICATOR.

Remedy

DEALERS WILL REPAIR THE BRAKE WARNING LAMP CIRCUIT. OWNER NOTIFICATION IS BEGAN MAY 12, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAMON AT 1-219-272-9212.

Complaints by component

UNKNOWN OR OTHER
2
VISIBILITY
2
FUEL SYSTEM, GASOLINE
1
SERVICE BRAKES, HYDRAULIC
1
STRUCTURE:BODY:DOOR
1
Total complaints7

What owners report

Verbatim reports filed with NHTSA, lightly edited for readability and with personal information removed.

“Tl*the contact owns a 2003 damon challenger, workhorse recreational vehicle. She received a recall letter pertaining to the failure (see nhtsa campaign id number: 09v225000, nhtsa action number: ea07016, component: service brakes, hydraulic) and took the vehicle to the nearest authorized dealer.…”

SERVICE BRAKES, HYDRAULIC · reported 2010-01-20

“Stalling when it rains. It seems that the air filter is right in front of the right front wheel. When it rains the front tire kicks up water in the air filter housing soaking the air filter causing the engine to quit running. This happens every time it rains hard. I have to replace the filter in…”

FUEL SYSTEM, GASOLINE · reported 2005-08-18

“Driver's and passenger's sunvisors can be reached from the seat, are useless. Dealer notified. *ak”

UNKNOWN OR OTHER · reported 2003-06-17

“Inside compartment doors don't have support, this is safety a safety issue they were not well designed. Dealer notified. *ak”

STRUCTURE:BODY:DOOR · reported 2003-06-17

“Sun visors can not be reached while sitting. I have to pull over to the side of the road to adjust. At times this is real dangerious since most of the highways do not have places wide enough to allow this. This problem happens all the time, real bad when you are traveling to the west.*ak”

VISIBILITY · reported 2003-06-06

“Passenger side rear spring shackel rubbed against the motorhomes propane tank. Dealer paid for adjustment to propane tank holding strap. *tt”

UNKNOWN OR OTHER · reported 2003-05-29

“The consumer is concerned about the sun visors on the motor home. While driving, the driver had to unbuckle the seat belt and stand up to reach the sunvisor. Once the visor was pulled down it was too short to block the glare of the sun and as a result the driver could not see while driving. *nm”

VISIBILITY
Sources & methodology

Recall, complaint, and investigation records from official NHTSA datasets (FLAT_RCL, FLAT_CMPL, FLAT_INV), synced weekly. Counts reflect NHTSA records for the 2003 Damon Challenger as of July 5, 2026. Complaint narratives are consumer-submitted and unverified. This page contains ads and affiliate links. Full methodology.