2004 Damon Daybreak Recalls

Recalls on record Updated July 2026

The 2004 Damon Daybreak has 4 NHTSA recall campaigns affecting an estimated 33,027 vehicles. Recall repairs are always free at any authorized dealer. Owners have filed 6 complaints with NHTSA, most often about the electrical system. Last updated July 5, 2026.

Recall campaigns

EQUIPMENT 08V534000 2008-10-09 4,677 affected
Defect

DAMON IS RECALLING 4,677 MY 2004-2006 CHALLENGER, DAYBREAK, INTRUDER, MY 2004-2005 ESCAPER, ULTRASPORT, AND MY 2005 ASTORIA AND ASTORIA WALDORF MOTOR HOMES EQUIPPED WITH A TWO-DOOR REFRIGERATOR MANUFACTURED BY THE DOMETIC CORPORATION. THE REFRIGERATOR MAY HAVE A DEFECT IN THE BOILER TUBE. PRESSURIZED COOLANT…

Consequence

RELEASE OF COOLANT UNDER CERTAIN CONDITIONS COULD IGNITE AND RESULT IN A FIRE.

Remedy

DAMON WILL BE WORKING WITH DOMETIC IN ORDER TO REPAIR THESE REFRIGERATORS (PLEASE SEE 08E032). DOMETIC WILL REPAIR THESE REFRIGERATORS BY INSTALLING A SECONDARY BURN HOUSING, A THERMAL FUSE, AND A MELT FUSE FREE OF CHARGE. DOMETIC HAS RETAINED STERICYCLE INC. TO MANAGE THIS CAMPAIGN. STERICYCLE WILL ASSIST THE…

EQUIPMENT 07V130000 2007-03-20 25,128 affected
Defect

CERTAIN TRAVEL TRAILERS AND MOTOR HOMES EQUIPPED WITH A TWO-DOOR REFRIGERATOR, MANUFACTURED BY THE DOMETIC CORPORATION, MAY HAVE A DEFECT IN THE BOILER TUBE. PRESSURIZED COOLANT SOLUTION COULD BE RELEASED INTO AN AREA WHERE AN IGNITION SOURCE (GAS FLAME) IS PRESENT.

Consequence

RELEASE OF COOLANT UNDER CERTAIN CONDITIONS COULD IGNITE AND RESULT IN A FIRE.

Remedy

DAMON WILL BE WORKING WITH DOMETIC IN ORDER TO REPAIR THESE REFRIGERATORS (PLEASE SEE 06E076). DOMETIC WILL REPAIR THESE REFRIGERATORS BY INSTALLING A SECONDARY BURN HOUSING, A THERMAL FUSE, AND A MELT FUSE FREE OF CHARGE. DOMETIC HAS RETAINED STERICYCLE INC. TO MANAGE THIS CAMPAIGN. STERICYCLE WILL ASSIST YOU IN…

ENGINE AND ENGINE COOLING 06V451000 2006-11-28 1,517 affected
Defect

ON CERTAIN MOTOR HOMES BUILT ON WORKHORSE CHASSIS AND EQUIPPED WITH GM 8.1L V8 ENGINES, IMPROPER HARDENING DURING THE HEAT TREATMENT PROCESS CAN CAUSE THE FUEL RAIL PULSE DAMPER RETAINER CLIP TO FRACTURE, RESULTING IN INADEQUATE RETENTION OF THE DAMPER. IF THE DAMPER BECOMES LOOSE, FUEL COULD BE PUMPED BY THE FUEL…

Consequence

IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD RESULT.

Remedy

CHEVROLET AND WORKHORSE ARE HANDLING THE OWNER NOTIFICATION AND REMEDY FOR THIS CAMPAIGN (PLEASE SEE 06V225 AND 06V289). DEALERS WILL REPLACE THE FUEL RAIL PULSE DAMPER RETAINER CLIPS ON THESE ENGINES FREE OF CHARGE. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438, WORKHORSE AT 877-294-6773, OR DAMON AT 1-574-264-5517.

ELECTRICAL SYSTEM 06V132000 2006-04-24 1,705 affected
Defect

CERTAIN MOTOR HOMES BUILT ON WORKHORSE CHASSIS AND EQUIPPED WITH ACTIA CORPORATE INSTRUMENT CLUSTERS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 101, "CONTROLS AND DISPLAYS" AND NO. 105, "HYDRAULIC AND ELECTRIC BRAKE SYSTEMS." IF THE BRAKE FAIL INPUT FALLS BELOW A VOLTAGE OF…

Consequence

AT NIGHT THE INSTRUMENT CLUSTER LIGHTS MAY FAIL AND THE DRIVER MAY NOT BE ABLE TO SEE THE INSTRUMENT PANEL GAUGES AND THE BRAKE WARNING LIGHT INDICATOR WHICH COULD INCREASING THE RISK OF A CRASH.

Remedy

DAMON IS WORKING WITH WORKHORSE TO CONTACT THE OWNERS AND REMEDY THIS CAMPAIGN . WORKHORSE WILL REPROGRAM THE INSTRUMENT PANEL CLUSTER FREE OF CHARGE. OWNERS MAY CONTACT WORKHORSE AT 1-877-246-7731 OR DAMON AT 1-800-860-3812.

Complaints by component

ELECTRICAL SYSTEM
1
EQUIPMENT
1
LATCHES/LOCKS/LINKAGES:DOORS:LATCH
1
SERVICE BRAKES
1
SERVICE BRAKES, AIR
1
UNKNOWN OR OTHER
1
Total complaints6

What owners report

Verbatim reports filed with NHTSA, lightly edited for readability and with personal information removed.

“Cpsc: 2004 damon daybreak motor home. The main door latch mechanism is manufactured by tri mark. The locking plunger is made of an inferior die cast zink alloy. Two years ago the plunger broke, locking my wife inside the motor home.they will not get out. There is a new version available with a…”

LATCHES/LOCKS/LINKAGES:DOORS:LATCH · reported 2017-05-12

“Cpsc: 2004 damon daybreak motor home. The main door latch mechanism is manufactured by tri mark. The locking plunger is made of an inferior die cast zink alloy. Two years ago the plunger broke, locking my wife inside the motor home.they will not get out. There is a new version available with a…”

UNKNOWN OR OTHER · reported 2017-05-12

“The lcd which displays critical engine information has bad pixels, which makes it difficult, if not impossible to assess operating conditions. I understand that this is a very common fault with the actia display used in the workhorse chassis. *tr”

ELECTRICAL SYSTEM · reported 2015-03-02

“Tl*the contact owns a 2004 damon daybreak. The vehicle has a dometic refrigerator, model rm2852, serial number 34403300. The contact received a safety recall notice for nhtsa campaign id number 07v130000 (equipment:recreational vehicle) and took the dometic in for repair. When she returned home…”

EQUIPMENT · reported 2008-06-16

“Auto parking brakes applies while driving down road. This has happened to us three times. *tr”

SERVICE BRAKES · reported 2007-06-14

“Tl*the contact owns a 2004 damon daybreak. The contact stated that the brake pedal would not retract when it was depressed. The dealer stated that the brake booster was defective and they made the replacement. There had been no further occurrences. The failure mileage was 813 and current mileage…”

SERVICE BRAKES, AIR · reported 2005-01-21
Sources & methodology

Recall, complaint, and investigation records from official NHTSA datasets (FLAT_RCL, FLAT_CMPL, FLAT_INV), synced weekly. Counts reflect NHTSA records for the 2004 Damon Daybreak as of July 5, 2026. Complaint narratives are consumer-submitted and unverified. This page contains ads and affiliate links. Full methodology.