2004 Ford F Super Duty Recalls

No recalls on record Updated July 2026

No NHTSA recalls on record for the 2004 Ford F Super Duty. That means NHTSA has no open safety campaign for this vehicle — it does not guarantee the absence of problems. Owners have filed 23 complaints with NHTSA, most often about the electrical system. Last updated July 5, 2026.

Complaints by component

ELECTRICAL SYSTEM
4
ENGINE
4
SERVICE BRAKES
3
FUEL SYSTEM, DIESEL
2
UNKNOWN OR OTHER
2
ENGINE AND ENGINE COOLING
1
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)
1
EXTERIOR LIGHTING
1
POWER TRAIN
1
STEERING
1
Total complaints23

What owners report

Verbatim reports filed with NHTSA, lightly edited for readability and with personal information removed.

“Engine 6.0l, check engine light on, code p0299, 'underboost", car owned since new, odometer now has 12,100 mlesi ford dealership reporting that engine turbo-compressor may need replacement”

ENGINE · reported 2015-09-18

“Driving at approx. 30mph. Applied brakes. Very little pressure as pedal went to the floor. Both front brake lines from abs pump to lf & rf brake hoses were rotted, as was 3rd line from abs pump to rear union. All 3 required replacement.”

SERVICE BRAKES · reported 2015-08-06

“As I'm driving, the horn will sometimes just start blowing by itself for no reason. This is an extremely unsafe as when I'm driving and this happens, it's will scare me completely and usually those around me. I have to quickly pull over and bang on the horn to get it to quit blowing. It seems to…”

ELECTRICAL SYSTEM · reported 2015-06-10

“Had 8 broken exhaust bolts on this 6.8 v10 only 54687 miles on the truck.”

ENGINE · reported 2015-04-13

“Had 8 broken exhaust bolts on this 6.8 v10 only 54687 miles on the truck.”

UNKNOWN OR OTHER · reported 2015-04-13

“The truck stalled when I was going 70 mpg on the interstate in traffic and would not restart until it sat for 3 minutes. *tr”

ELECTRICAL SYSTEM · reported 2015-01-20

“Engine,6.0 diesel was loosing water. Took the vehicle to the dealer and was told that the head gaskets were blown and that the head bolts were soft and had stretched. This is a known fault with this engine according to the dealer. If it is a known fault, why hasn't there been a recall to fix this.…”

ENGINE · reported 2015-01-05

“Engine,6.0 diesel was loosing water. Took the vehicle to the dealer and was told that the head gaskets were blown and that the head bolts were soft and had stretched. This is a known fault with this engine according to the dealer. If it is a known fault, why hasn't there been a recall to fix this.…”

FUEL SYSTEM, DIESEL · reported 2015-01-05
Sources & methodology

Recall, complaint, and investigation records from official NHTSA datasets (FLAT_RCL, FLAT_CMPL, FLAT_INV), synced weekly. Counts reflect NHTSA records for the 2004 Ford F Super Duty as of July 5, 2026. Complaint narratives are consumer-submitted and unverified. This page contains ads and affiliate links. Full methodology.