How many recalls does the 2004 Freightliner Western Star have?

The 2004 Freightliner Western Star has 1 NHTSA safety recall campaign on record.

How do I check if my 2004 Freightliner Western Star has an open recall?

Enter your 17-character VIN at NHTSA's official recall lookup (nhtsa.gov/recalls) to see open, unrepaired recalls for your specific vehicle. Recall repairs are free.

2004 Freightliner Western Star Recalls

Recalls on record Updated July 2026

The 2004 Freightliner Western Star has 1 NHTSA recall campaign affecting an estimated 634 vehicles. Recall repairs are always free at any authorized dealer. Last updated July 5, 2026.

Recall campaigns

SUSPENSION 05V284000 2005-06-14 634 affected

Defect

CERTAIN FREIGHTLINER TRUCKS AND THOMAS SCHOOL BUSES EQUIPPED WITH HOLLAND/NEWAY AIR SUSPENSION SYSTEMS, A TRANSVERSE BEAM CASTING MAY FRACTURE UNDER NORMAL LOADS. IF A CASTING BREAKS WHEN THE VEHICLE IS TRAVELING ON A ROADWAY THERE IS THE POTENTIAL FOR PIECES OF THE CASTING TO BECOME PROJECTILES AND THE SUSPENSION'S…

Consequence

THIS WILL CAUSE SPARKS THAT COULD POTENTIALLY IGNITE AND CAUSE A FIRE.

Remedy

DEALERS WILL INSPECT AND REPLACE THE DEFECTIVE TRANSVERSE BEAM ASSEMBLIES. THE RECALL BEGAN FOR THOMAS BUILT OWNERS ON FEBRUARY 10, 2006; AND FOR FREIGHTLINER OWNERS ON APRIL 14, 2006. OWNERS MAY CONTACT FREIGHTLINER AT 1-800-547-0712.

Sources & methodology

Recall, complaint, and investigation records from official NHTSA datasets (FLAT_RCL, FLAT_CMPL, FLAT_INV), synced weekly. Counts reflect NHTSA records for the 2004 Freightliner Western Star as of July 5, 2026. Complaint narratives are consumer-submitted and unverified. This page contains ads and affiliate links. Full methodology.