2004 Saab 9-5 Recalls

Recalls on record Updated July 2026

The 2004 Saab 9-5 has 2 NHTSA recall campaigns affecting an estimated 151,766 vehicles. Recall repairs are always free at any authorized dealer. Owners have filed 30 complaints with NHTSA, most often about the electrical system. Last updated July 5, 2026.

Recall campaigns

SEATS 08V160000 2008-04-09 57,389 affected
Defect

SAAB IS RECALLING 57,389 MY 2002-2008 9-5 SERIES VEHICLES FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 201, "OCCUPANT PROTECTION IN INTERIOR IMPACT." DURING COMPLIANCE TESTING, ONE OF THE UPPER INTERIOR OCCUPANT PROTECTION TEST POINTS EXCEEDED THE STANDARD'S REQUIREMENTS.

Consequence

IN THE EVENT OF A VEHICLE CRASH, PERSONAL INJURY TO OCCUPANTS MAY OCCUR.

Remedy

DEALERS WILL INSTALL A-PILLAR TRIM WITH IMPROVED ENERGY-ABSORBING CAPABILITY FREE OF CHARGE. THE RECALL BEGAN ON NOVEMBER 25, 2008. OWNERS MAY CONTACT SAAB AT 1-800-955-9007.

FUEL SYSTEM, GASOLINE 07V087000 2007-03-07 94,377 affected
Defect

ON CERTAIN PASSENGER VEHICLES, THE FUEL PUMP RETAINING TABS HOLDING THE FUEL LINES WERE DAMAGED DURING PRODUCTION.

Consequence

OVER TIME, THIS COULD CAUSE THE FUEL LINES TO LOOSEN FROM THE PUMP RESULTING IN FUEL LEAKAGE. IF AN IGNITION SOURCE WERE PRESENT, THE FUEL MAY IGNITE RESULTING IN A VEHICLE FIRE.

Remedy

DEALERS WILL DEVELOP A SECURING BRACKET THAT WILL SECURE THE FUEL LINES TO THE FUEL PUMP EVEN IF THE PLASTIC RETAINING TABS SHOULD BREAK. THE RECALL BEGAN ON JUNE 13, 2007. THIS IS AN EXPANSION OF PREVIOUS RECALL CAMPAIGNS - SEE 04V557 AND 06V126. OWNERS MAY CONTACT SAAB AT 1-800-955-9007.

Complaints by component

ELECTRICAL SYSTEM
8
1fires
ELECTRICAL SYSTEM:IGNITION:MODULE
2
ELECTRICAL SYSTEM:IGNITION:SWITCH
2
ELECTRICAL SYSTEM:WIRING: REAR COMPARTMENT/TRUNK
2
ENGINE
2
1fires
FUEL/PROPULSION SYSTEM
2
1fires
TIRES
2
AIR BAGS
1
1crashes
ENGINE AND ENGINE COOLING
1
ENGINE AND ENGINE COOLING:COOLING SYSTEM
1
Total complaints30

What owners report

Verbatim reports filed with NHTSA, lightly edited for readability and with personal information removed.

“I purchased my 2004 saab 9-5 in 2023. I was under the impression that everything was running and that drivability was proper. When I attempted to drive the automobile it would start, idle 7 minutes and stall. It would not start again for about 35 minutes. I tried to use it, and this behavior…”

ELECTRICAL SYSTEM · reported 2024-07-07

“I purchased my 2004 saab 9-5 in 2023. I was under the impression that everything was running and that drivability was proper. When I attempted to drive the automobile it would start, idle 7 minutes and stall. It would not start again for about 35 minutes. I tried to use it, and this behavior…”

ENGINE · reported 2024-07-07

“I purchased my 2004 saab 9-5 in 2023. I was under the impression that everything was running and that drivability was proper. When I attempted to drive the automobile it would start, idle 7 minutes and stall. It would not start again for about 35 minutes. I tried to use it, and this behavior…”

FUEL/PROPULSION SYSTEM · reported 2024-07-07

“7/26/22 10:23pm on interstate 25 north of denver mile 249 I was not able to stop and rear ended another vehicle. My air bags did not deploy there were no dash lights indicating any problem with the airbags prior to the accident. My vehicle was not drivable and was towed to h&r towing in johnstown,…”

AIR BAGS · reported 2022-07-26

“Tl* the contact owns a 2004 saab 9-5. The contact stated that while traveling various speeds, the vehicle suddenly stalled. The vehicle was taken to a private mechanic where it was found that the crank shaft position sensor, fuel pump, and the twice unit needed to be replaced. The vehicle was…”

ELECTRICAL SYSTEM · reported 2014-03-14

“Tl* the contact owns a 2004 saab 9-5. The contact stated that while traveling various speeds, the vehicle suddenly stalled. The vehicle was taken to a private mechanic where it was found that the crank shaft position sensor, fuel pump, and the twice unit needed to be replaced. The vehicle was…”

FUEL/PROPULSION SYSTEM · reported 2014-03-14

“Tl* the contact owns a 2004 saab 9-5. The contact stated that while traveling various speeds, the vehicle suddenly stalled. The vehicle was taken to a private mechanic where it was found that the crank shaft position sensor, fuel pump, and the twice unit needed to be replaced. The vehicle was…”

POWER TRAIN · reported 2014-03-14

“Kumho ecsta lx platinum 225/45zr17 tire on left front of saab 9-5 with approximately 25,000 miles use blew out suddenly (rapid loss of air) and without warning at 35 mph. Appears to have several cracks in sidewall near tread. Prior to blowout, slight left pull in car steering was noted during…”

TIRES · reported 2013-03-27
Sources & methodology

Recall, complaint, and investigation records from official NHTSA datasets (FLAT_RCL, FLAT_CMPL, FLAT_INV), synced weekly. Counts reflect NHTSA records for the 2004 Saab 9-5 as of July 5, 2026. Complaint narratives are consumer-submitted and unverified. This page contains ads and affiliate links. Full methodology.