2021 Thor Motor Coach Challenger Recalls

No recalls on record Updated July 2026

No NHTSA recalls on record for the 2021 Thor Motor Coach Challenger. That means NHTSA has no open safety campaign for this vehicle — it does not guarantee the absence of problems. Owners have filed 7 complaints with NHTSA, most often about the engine and engine cooling. Last updated July 5, 2026.

Complaints by component

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
2
1fires
UNKNOWN OR OTHER
2
1fires
SERVICE BRAKES
1
STRUCTURE
1
1fires
STRUCTURE:BODY
1
Total complaints7

What owners report

Verbatim reports filed with NHTSA, lightly edited for readability and with personal information removed.

“Unloading the storage compartments and discovered that the compartment wall was melted. It is directly next to, about 6 inches away from, the exhaust pipe.”

UNKNOWN OR OTHER · reported 2023-07-24

“Unloading the storage compartments and discovered that the compartment wall was melted. It is directly next to, about 6 inches away from, the exhaust pipe.”

STRUCTURE:BODY · reported 2023-07-24

“Unloading the storage compartments and discovered that the compartment wall was melted. It is directly next to, about 6 inches away from, the exhaust pipe.”

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM · reported 2023-07-24

“Exhaust has blown (melted) a hole in the storage bin no heat shield was placed. The bin next to it has a heat shield.”

UNKNOWN OR OTHER · reported 2022-09-05

“Exhaust has blown (melted) a hole in the storage bin no heat shield was placed. The bin next to it has a heat shield.”

STRUCTURE · reported 2022-09-05

“Exhaust has blown (melted) a hole in the storage bin no heat shield was placed. The bin next to it has a heat shield.”

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM · reported 2022-09-05

“Brand new vehicle, first trip, what appears to be a break pads lock up, smell rubber first, got signal from another driver to pull over. When we got home got recall notice 21s17 with specific instructions to get back to dealer for service, but dealer does not have parts and told me not to come for…”

SERVICE BRAKES · reported 2021-05-27

Defect investigations

Investigation PE24023 Opened 2024-08-14 · closed 2026-01-16

Trailer Hitch Receiver Structure May Crack and Separate

The Office of Defects Investigation (ODI) opened this Preliminary Evaluation, PE24023, on August 14, 2024, to investigate allegations of Thor Motor Coach motorhome frame or trailer hitch structure cracking and separating. The hitch was manufactured by Lippert and installed by Thor as standard original equipment. ODI…

Investigation PE24023 Opened 2024-08-14 · closed 2026-01-16

Trailer Hitch Receiver Structure May Crack and Separate

The Office of Defects Investigation (ODI) opened this Preliminary Evaluation, PE24023, on August 14, 2024, to investigate allegations of Thor Motor Coach motorhome frame or trailer hitch structure cracking and separating. The hitch was manufactured by Lippert and installed by Thor as standard original equipment. ODI…

Sources & methodology

Recall, complaint, and investigation records from official NHTSA datasets (FLAT_RCL, FLAT_CMPL, FLAT_INV), synced weekly. Counts reflect NHTSA records for the 2021 Thor Motor Coach Challenger as of July 5, 2026. Complaint narratives are consumer-submitted and unverified. This page contains ads and affiliate links. Full methodology.