2003 Volvo S60 Recalls

Recalls on record Updated July 2026

The 2003 Volvo S60 has 6 NHTSA recall campaigns affecting an estimated 725,252 vehicles. Recall repairs are always free at any authorized dealer. Owners have filed 168 complaints with NHTSA, most often about the electrical system. Last updated July 5, 2026.

Recall campaigns

AIR BAGS 21V766000 2021-09-30 259,383 affected
Defect

Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles. The driver's air bag inflator may explode during deployment, due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

Consequence

An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.

Remedy

Dealers will replace the driver's air bag, free of charge. Owner notification letters were mailed November 29, 2021. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo's number for this recall is R10125.

AIR BAGS 20V681000 2020-11-04 54,124 affected
Defect

Volvo Car USA LLC (Volvo Car) is recalling certain 2001-2003 S80 and S60 vehicles sold or ever registered in Alabama, Arkansas, Florida, Georgia, Hawaii, Louisiana, Mississippi, North Carolina, Oklahoma, South Carolina, Tennessee, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and…

Consequence

Metal fragments can strike vehicle occupants increasing the risk of serious injury or death.

Remedy

Volvo Car will notify owners, and dealers will replace the driver side air bag module, free of charge. The recall began April 20, 2021. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo Car's number for this recall is R10058.

EQUIPMENT 10V566000 2010-11-08 416 affected
Defect

VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.

Consequence

AN OVERHEATED BATTERY COULD LEAD TO A FIRE.

Remedy

VOLVO ADVISES OWNERS TO PLEASE STOP USING THE GARMIN PORTABLE GPS DEVICE IMMEDIATELY, AND VISIT THE GARMIN WEBSITE TO DETERMINE IF THEIR UNIT IS AFFECTED. THE UNIT'S BATTERY WILL BE REPLACED WITH A NEW BATTERY AND A SPACER WILL BE INSERTED ON TOP OF THE BATTERY NEXT TO THE PCB. THIS SERVICE WILL BE PERFORMED FREE…

FUEL SYSTEM, GASOLINE 09V483000 2009-12-18 158,733 affected
Defect

VOLVO IS RECALLING CERTAIN MODEL YEAR 2001-2005 S80, MODEL YEAR 2001-2004 V70, S60, XC70 AND MODEL YEAR 2003-2005 XC90 VEHICLES SOLD IN OR REGISTERED IN THE STATES OF ALABAMA, ARIZONA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, KENTUCKY, LOUISIANA, MISSISSIPPI, NEVADA, NEW MEXICO, NORTH CAROLINA, OKLAHOMA, SOUTH…

Consequence

IF THE CONDITION OCCURS VEHICLE OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL LEAK WHICH, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Remedy

DEALERS WILL INSPECT THE FUEL PUMP INSTALLED IN THE VEHICLE, AND IF NECESSARY REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JANUARY 15, 2010. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.

ENGINE AND ENGINE COOLING 07V226000 2007-06-05 32,189 affected
Defect

ON CERTAIN PASSENGER VEHICLES, THE FUEL PRESSURE SENSOR LOCATED ON THE LEFT END OF THE FUEL RAIL MAY, AT TIMES, TRANSMIT INCORRECT SIGNAL REGARDING THE FUEL PRESSURE TO THE ENGINE CONTROL MODULE. IF THE SIGNAL IS OUTSIDE OF THE PRE-PROGRAMMED ALLOWABLE LIMITS, A DIAGNOSTIC TROUBLE CODE MAY BE SET AND THE CHECK…

Consequence

MISFIRE MAY OCCUR DURING DRIVING THAT, IN TURN, WILL REDUCE THE ENGINE TORQUE AND IN THE WORST CASE SCENARIO, THE ENGINE MAY STALL WITHOUT WARNING. IN CERTAIN TRAFFIC SITUATIONS THIS COULD CAUSE AN UNSAFE SITUATION AND POSSIBLY A CRASH.

Remedy

DEALERS WILL REPLACE THE FUEL PRESSURE SENSOR FREE OF CHARGE. THE RECALL BEGAN ON JUNE 29, 2007. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.

EQUIPMENT 03V284000 2003-08-01 220,407 affected
Defect

CERTAIN PASSENGER CARS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 225, "CHILD RESTRAINT ANCHORAGE SYSTEMS." THE SECOND ISOFIX GUIDE WAS NOT INSTALLED IN THESE VEHICLES AND, IN CERTAIN CASES, THE OWNER'S MANUAL ISOFIX INFORMATION IS INCORRECT.

Consequence

THIS DOES NOT MEET THE REQUIREMENTS OF THE STANDARD.

Remedy

OWNERS WILL RECEIVE A LETTER/PACKAGE CONSISTING OF THE SECOND ISOFIX GUIDE WITH INSTALLATION INSTRUCTIONS, AND IN CERTAIN CASES, THE CORRECTED OWNER'S MANUAL MAY BE PROVIDED. IF THE OWNER WANTS TO TAKE THEIR VEHICLE TO A VOLVO DEALER FOR INSTALLATION OF THE GUIDE, IT WILL BE PERFORMED AT NO CHARGE TO THE OWNER. …

Complaints by component

ELECTRICAL SYSTEM
51
VEHICLE SPEED CONTROL
18
1crashes
ENGINE AND ENGINE COOLING
10
AIR BAGS
8
EXTERIOR LIGHTING
8
ENGINE AND ENGINE COOLING:ENGINE
6
FUEL/PROPULSION SYSTEM
6
ENGINE
5
POWER TRAIN:AUTOMATIC TRANSMISSION
5
STRUCTURE
4
Total complaints168

What owners report

Verbatim reports filed with NHTSA, lightly edited for readability and with personal information removed.

“The problem is when the weather turns cold my car a volvo 2003 s 60 turn signals do not operate, or if they do turn on sometimes the turn signals won't stop flashing until you turn the ignition off. The head lights also will not turn on at any setting during this time. When the weather turns warm…”

ELECTRICAL SYSTEM · reported 2025-12-01

“The problem is when the weather turns cold my car a volvo 2003 s 60 turn signals do not operate, or if they do turn on sometimes the turn signals won't stop flashing until you turn the ignition off. The head lights also will not turn on at any setting during this time. When the weather turns warm…”

EXTERIOR LIGHTING · reported 2025-12-01

“The steering has become less responsive and I experience steering wheel play, replacing fluid has not resolved this issue. *tr”

STEERING · reported 2020-05-01

“Tl* the contact own a 2003 volvo s60. The contact stated that the front struts were coming through the strut mounts. The contact stated that the vehicle shook violently while driving. The check engine warning light and another unknown warning light were illuminated. The contact stated that the…”

STEERING · reported 2020-01-08

“Tl* the contact own a 2003 volvo s60. The contact stated that the front struts were coming through the strut mounts. The contact stated that the vehicle shook violently while driving. The check engine warning light and another unknown warning light were illuminated. The contact stated that the…”

SUSPENSION:FRONT · reported 2020-01-08

“Instrument panel/cluster goes out while driving which means you can't read any of the guages or warnings lights other than if check engine light is on. This imposes a safety risks to me and other traffic on the road. It does this erratically, going out completely and coming back on in time. No…”

ELECTRICAL SYSTEM · reported 2019-03-20

“Fuel leaking from tank (most likely top of tank), when fuel pump is operating. Upon some search, I found that there was a recall for this problem for the s60 from 2001 to 2009. But for some reason my vin is not covered. Seems like there's some loophole that they managed to use, why not all vins…”

FUEL/PROPULSION SYSTEM · reported 2018-01-01

“Vechile leaking gas and had strong gas smell.”

FUEL/PROPULSION SYSTEM · reported 2017-09-06
Sources & methodology

Recall, complaint, and investigation records from official NHTSA datasets (FLAT_RCL, FLAT_CMPL, FLAT_INV), synced weekly. Counts reflect NHTSA records for the 2003 Volvo S60 as of July 5, 2026. Complaint narratives are consumer-submitted and unverified. This page contains ads and affiliate links. Full methodology.