RecallRepo

2004 Volvo Vhd Recalls

Recalls on record Updated July 2026

The 2004 Volvo Vhd has 7 NHTSA recall campaigns affecting an estimated 328,859 vehicles. Recall repairs are always free at any authorized dealer. Owners have filed 4 complaints with NHTSA, most often about the engine and engine cooling. Last updated July 6, 2026.

Recall campaigns

EXTERIOR LIGHTING 18V766000 2018-10-30 4,625 affected
Defect

Volvo Trucks North America (Volvo) is recalling certain 2004-2019 Volvo VHD trucks equipped with snow plow lamp preparation kits. The snow plow headlights can be turned on without other exterior lights, and high beam indicator will not work when the snow plow high beams are on. As such, these vehicles fail to comply…

Consequence

The driver may operate the vehicle with the snow plow headlights on but the marker and tail lamps off, reducing the vehicle's visibility and increasing the risk of a crash.

Remedy

Volvo will notify owners, and dealers will update the software related to the plow lights, free of charge. The recall began December 19, 2018. Owners may contact Volvo customer service at 1-800-528-6586. Volvo's number for this recall is RVXX1804.

SEAT BELTS 12V510000 2012-10-18 1,496 affected
Defect

Volvo is recalling certain model year 2002-2013 VHD and VN trucks, manufactured from August 4, 2000, through June 22, 2012, and equipped with bench passenger seats. The seat belt d-ring weld may not be sufficient enough to meet the seat belt pull test. Therefore, these vehicles fail to conform to the requirements of…

Consequence

In the event of a crash, an insufficient seat belt weld may prevent the seat belt from properly restraining the occupant. This increases the risk of injury to the seat occupant.

Remedy

Volvo Trucks of America will notify owners, and dealers will replace the suspected d-ring, free of change. The safety recall began on May 10, 2013. Owners may contact Volvo at 1-336-393-2000.

VISIBILITY 09V173000 2009-05-21 127,764 affected
Defect

VOLVO TRUCKS IS RECALLING 127,764 MY 2001-2008 VHD, VNL, VNM, AND MY 2005-2008 VT TRUCKS. A SEAL MAY FAIL ALLOWING WATER AND CONTAMINANTS TO SEEP INTO THE WINDSHIELD WIPER MOTOR.

Consequence

IF THIS HAPPENS A SHORT CIRCUIT MAY OCCUR, WHICH OVER TIME COULD POSSIBLY LEAD TO A VEHICLE FIRE.

Remedy

VOLVO WILL REPLACE THE WIPER MOTOR FREE OF CHARGE. SINCE THIS RECALL INVOLVES A LARGE NUMBER OF VEHICLES, VOLVO WILL RELEASE THE RECALL IN STAGES AS PARTS ARE RECEIVED. PRIORITY WILL BE GIVEN TO THE VEHICLES LOCATED IN THE REGIONS/STATES THAT HAVE A CORROSIVE ENVIRONMENT. THE RECALL BEGAN ON SEPTEMBER 30, 2009. …

ELECTRICAL SYSTEM 07V573000 2007-12-14 104,845 affected
Defect

ON CERTAIN HEAVY DUTY TRUCKS, THE CIRCUIT PROTECTION (I.E. AUTOMATIC CIRCUIT BREAKERS) USED TO PROTECT THE VEHICLE LIGHTING SYSTEM MAY NOT PROVIDE ADEQUATE PROTECTION.

Consequence

IF A SHORT CIRCUIT OCCURS AND IS LEFT UNTREATED, COMPONENTS AND WIRING MAY BE SUBJECT TO OVERHEATING WHICH COULD POSSIBLY RESULT IN A VEHICLE FIRE.

Remedy

DEALERS WILL REPLACE THE CIRCUIT BREAKERS WITH FUSES. THE RECALL BEGAN ON FEBRUARY 25, 2008. OWNERS MAY CONTACT VOLVO TRUCKS AT 1-800-528-6586.

WHEELS 06V213000 2006-06-14 873 affected
Defect

ON CERTAIN TRUCKS, THE WHEEL SPACER MAY BECOME DISTORTED FROM HEAT WHICH POTENTIALLY COULD LEAD TO A LOSS OF CLAMP THAT MAY RESULT IN LOOSE WHEEL NUTS.

Consequence

IF THE WHEEL NUTS LOOSEN FOR ANY REASON, DAMAGE TO THE WHEEL STUDS AND WHEEL MAY OCCUR, AND MAY LEAD TO A COMPLETE SEPARATION OF THE WHEELS FROM THE TRUCK WHICH COULD RESULT IN A VEHICLE CRASH.

Remedy

DEALERS WILL REPLACE THE WHEEL SPACERS AND THE WHEEL EQUIPMENT (WHEELS,STUDS, AND HUB) WILL BE INSPECTED FOR DAMAGE AND REPLACED IF NECESSARY FREE OF CHARGE. THE RECALL BEGAN ON JUNE 26, 2006. OWNERS MAY CONTACT VOLVO TRUCKS AT 1-800-528-6586.

ENGINE AND ENGINE COOLING 06V021000 2006-01-26 33,102 affected
Defect

ON CERTAIN TRUCKS EQUIPPED WITH D12D ENGINES, THE EXHAUST GAS RECIRCULATION (EGR) COOLER INLET PIPES OR THE PIPES THAT CONNECT THE EGR VALVES TO THE COOLER MAY CRACK OR BREAK.

Consequence

IF THE PIPES OR THE COOLER INLET PIPES FAIL AND ARE LEFT UNTREATED, THE AIR CLEANER AND INNER FENDER MAY BE SUBJECT TO HOT EXHAUST GASES, WHICH COULD LEAD TO A FIRE.

Remedy

DEALERS WILL INSPECT AND REPAIR THE EGR COOLER PIPES AS REQUIRED AND INSTALL A HEAT SHIELD FREE OF CHARGE. AN INTERIM OWNER LETTER WAS MAILED ON FEBRUARY 17, 2006, TO ADVISE ON PRECAUTIONS THAT THE OWNER CAN TAKE UNTIL PARTS BECOME AVAILABLE. OWNERS ARE BEING NOTIFIED STARTING MARCH 3, 2006, THAT PARTS ARE NOW…

VISIBILITY 04V457000 2004-09-17 56,154 affected
Defect

ON CERTAIN TRUCKS EQUIPPED WITH VALEO WIPER SYSTEMS, THE WIPER MOTOR MAY BE SUSCEPTIVE TO SALT INTRUSION THAT COULD POSSIBLY LEAD TO A CONDITION WHERE THE CONNECTOR OVERHEATS TO A POINT WHERE THE CONNECTOR COULD IGNITE.

Consequence

IF THIS OCCURS, EXCESSIVE HEAT AND SMOKE COULD RESULT IN AN UNDER HOOD FIRE.

Remedy

DEALERS WILL INSPECT AND REPLACE THE CONNECTOR PLATE ON THE WINDSHIELD WIPER MOTOR. PHASE 2 OF THE RECALL BEGAN ON NOVEMBER 1, 2004. OWNERS SHOULD CONTACT VOLVO TRUCKS AT 1-800-528-6586.

Complaints by component

ENGINE AND ENGINE COOLING
1
STRUCTURE
1
VISIBILITY:REARVIEW MIRRORS/DEVICES:EXTERIOR
1
WHEELS:LUGS/NUTS/BOLTS/STUDS
1
Total complaints4

What owners report

Verbatim reports filed with NHTSA, lightly edited for readability and with personal information removed.

“1. A tri axle truck owned by dahn tibbett and manufactured by volvo model vhd-84f was involved in three separate failures of the wheel studs which are part of the rear wheel hub assembly. The referenced truck was used on paved roadway hauling of sand, loam and aggregate material. All hauling was…”

WHEELS:LUGS/NUTS/BOLTS/STUDS · reported 2005-09-13

“Winter weather, rain, snow on highway. *ak”

STRUCTURE · reported 2004-12-08

“Winter weather, rain, snow on highway. *ak”

VISIBILITY:REARVIEW MIRRORS/DEVICES:EXTERIOR · reported 2004-12-08

“On may 9th, we purchased a new volvo v 40 station wagon from putnam volvo in burlingame, california. On may 17 2004 this brand new car stalled dead while moving forward in traffic, a week after it was purchased. We called the dealership and they blew us off and said they had never heard of such a…”

ENGINE AND ENGINE COOLING · reported 2004-05-17

Defect investigations

Investigation PE06013 Opened 2006-03-16 · closed 2006-06-20

DISC WHEEL SPACERS FOR ALUMINUM WHEELS

ON JUNE 9, 2006, VOLVO TRUCK NORTH AMERICA FILED DEFECT REPORT 06V-213THAT DIRECTS DEALERS TO REPLACE THE DISC WHEEL SPACER ORIGINALLY INSTALLED IN 872 (*) MODEL YEAR 2004-2006 VHD VEHICLES EQUIPPED WITH ALUMINUM WHEELS.THE DEALERS WILL INSTALL A NEW DISC WHEEL SPACER MANUFACTURED BY A DIFFERENT SUPPLIER.DURING THE…

Investigation PE06013 Opened 2006-03-16 · closed 2006-06-20

DISC WHEEL SPACERS FOR ALUMINUM WHEELS

ON JUNE 9, 2006, VOLVO TRUCK NORTH AMERICA FILED DEFECT REPORT 06V-213THAT DIRECTS DEALERS TO REPLACE THE DISC WHEEL SPACER ORIGINALLY INSTALLED IN 872 (*) MODEL YEAR 2004-2006 VHD VEHICLES EQUIPPED WITH ALUMINUM WHEELS.THE DEALERS WILL INSTALL A NEW DISC WHEEL SPACER MANUFACTURED BY A DIFFERENT SUPPLIER.DURING THE…

Investigation PE06054 Opened 2006-11-16 · closed 2007-02-07

INOPERABLE TAIL LIGHTS

ODI OPENED THIS INVESTIGATION BASED ON A TECHNICAL SERVICE BULLETIN AND EWR DATA. EWR WARRANTY DATA IS AGGREGATE DATA AND INDIVIDUAL REPORTS ARE NOT SUBMITTED.VOLVO REVIEWED THEIR WARRANTY DATA AND DETERMINED THAT ONLY 63 OF THE EWR WARRANTY CLAIMS RELATED TO THE SUBJECT VEHICLES DISPLAYED SYMPTOMS CONSISTENT WITH…

Investigation PE06054 Opened 2006-11-16 · closed 2007-02-07

INOPERABLE TAIL LIGHTS

ODI OPENED THIS INVESTIGATION BASED ON A TECHNICAL SERVICE BULLETIN AND EWR DATA. EWR WARRANTY DATA IS AGGREGATE DATA AND INDIVIDUAL REPORTS ARE NOT SUBMITTED.VOLVO REVIEWED THEIR WARRANTY DATA AND DETERMINED THAT ONLY 63 OF THE EWR WARRANTY CLAIMS RELATED TO THE SUBJECT VEHICLES DISPLAYED SYMPTOMS CONSISTENT WITH…

Investigation PE06054 Opened 2006-11-16 · closed 2007-02-07

INOPERABLE TAIL LIGHTS

ODI OPENED THIS INVESTIGATION BASED ON A TECHNICAL SERVICE BULLETIN AND EWR DATA. EWR WARRANTY DATA IS AGGREGATE DATA AND INDIVIDUAL REPORTS ARE NOT SUBMITTED.VOLVO REVIEWED THEIR WARRANTY DATA AND DETERMINED THAT ONLY 63 OF THE EWR WARRANTY CLAIMS RELATED TO THE SUBJECT VEHICLES DISPLAYED SYMPTOMS CONSISTENT WITH…

Sources & methodology

Recall, complaint, and investigation records from official NHTSA datasets (FLAT_RCL, FLAT_CMPL, FLAT_INV), synced weekly. Counts reflect NHTSA records for the 2004 Volvo Vhd as of July 6, 2026. Complaint narratives are consumer-submitted and unverified. This page contains ads and affiliate links. Full methodology.