How many recalls does the 2004 Workhorse W22 have?

The 2004 Workhorse W22 has 2 NHTSA safety recall campaigns on record.

How do I check if my 2004 Workhorse W22 has an open recall?

Enter your 17-character VIN at NHTSA's official recall lookup (nhtsa.gov/recalls) to see open, unrepaired recalls for your specific vehicle. Recall repairs are free.

What do owners complain about most on the 2004 Workhorse W22?

Of 107 NHTSA complaints on file, the most-reported component is service brakes, hydraulic.

2004 Workhorse W22 Recalls

Recalls on record Updated July 2026

The 2004 Workhorse W22 has 2 NHTSA recall campaigns affecting an estimated 79,211 vehicles. Recall repairs are always free at any authorized dealer. Owners have filed 107 complaints with NHTSA, most often about the service brakes, hydraulic. Last updated July 5, 2026.

Recall campaigns

SERVICE BRAKES, HYDRAULIC 09V110000 2009-04-03 48,876 affected

Defect

NAVISTAR IS RECALLING CERTAIN MODEL YEAR MY 2001-2008 WORKHORSE W20, W21 AND W22 CHASSIS AND CERTAIN MODEL YEAR 2009 THROUGH 2011 MONACO RV ADMIRAL, ARISTA, MONARCH, AND RIPTIDE RECREATIONAL VEHICLES EQUIPPED WITH AXLES THAT INCLUDE BOSCH ZOPS OR ZOHT PIN SLIDE HYDRAULIC DISC BRAKES. WHEN COMBINED WITH OCCASIONAL OR…

Consequence

THE TEMPERATURE INCREASE AT THE WHEEL END CAN EVENTUALLY LEAD TO SOFT PEDAL CONDITIONS DUE TO BRAKE FLUID BOIL, AND POSSIBLE EXTENDED STOPPING DISTANCE INCREASING THE RISK OF A CRASH.

Remedy

WORKHORSE DEALERS WILL REPLACE ALL FOUR BOSCH BRAKE CALIPER ASSEMBLIES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON SEPTEMBER 16, 2010. OWNERS MAY CONTACT WORKHORSE AT 1-877-246-7731.

ENGINE AND ENGINE COOLING 06V225000 2006-06-20 30,335 affected

Defect

ON CERTAIN MOTOR HOME AND TRUCK CHASSIS EQUIPPED WITH GENERAL MOTORS 8.1L V8 ENGINES, IMPROPER HARDENING DURING THE HEAT TREATMENT PROCESS CAN CAUSE THE FUEL RAIL PULSE DAMPER RETAINER CLIP TO FRACTURE, RESULTING IN INADEQUATE RETENTION OF THE DAMPER. IF THE DAMPER BECOMES LOOSE, FUEL COULD BE PUMPED BY THE FUEL…

Consequence

IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD RESULT.

Remedy

DEALERS WILL REPLACE THE FUEL RAIL PULSE DAMPER RETAINER CLIPS ON THESE ENGINES FREE OF CHARGE. THE RECALL BEGAN ON SEPTEMBER 1, 2006. OWNERS MAY CONTACT WORKHORSE AT 877-294-6773.

Complaints by component

SERVICE BRAKES, HYDRAULIC

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:CALIPER

SERVICE BRAKES

ELECTRICAL SYSTEM

ENGINE AND ENGINE COOLING

SERVICE BRAKES, AIR:DISC:CALIPER

SERVICE BRAKES, ELECTRIC

ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM

EQUIPMENT

Total complaints107

What owners report

Verbatim reports filed with NHTSA, lightly edited for readability and with personal information removed.

“The contact owns a 2004 workhorse w22. The contact stated that after the rv was stored for several years, the contact learned that the brakes had seized. The contact then became aware that the rv was included in a recall. The rv was taken to the dealer and repaired under nhtsa campaign number:…”

SERVICE BRAKES, HYDRAULIC · reported 2023-04-13

“The contact owns a 2004 newmar kountry built on a 2004 workhorse w22 chassis. The contact stated while driving 70 mph, the brake pedal was depressed but failed to respond as needed. The contact was able to continue driving. The vehicle was taken to an independent mechanic on four occasions where…”

SERVICE BRAKES, HYDRAULIC · reported 2020-09-07

“The contact owns a 2004 workhorse w22 rv. The contact stated while driving approximately 60 mph, the brakes heated up and seized. The contact stated that the abs warning light was illuminated. The contact pulled over and smelled a burning odor. The contact stated that he waited for over one hour…”

SERVICE BRAKES · reported 2018-06-28

“The contact owns a 2004 workhorse w22 rv. The contact stated while driving approximately 60 mph, the brakes heated up and seized. The contact stated that the abs warning light was illuminated. The contact pulled over and smelled a burning odor. The contact stated that he waited for over one hour…”

SERVICE BRAKES, AIR:DISC:CALIPER · reported 2018-06-28

“2000 miles after recall was fixed when brakes applied steering wheel pulls your hands off and goes to the right and cant keep it in the road.”

SERVICE BRAKES · reported 2016-06-20

“2004 chevrolet gulf stream. Consumer writes in regards to brake system recall repair issues - right front caliper/abs sensor replacements. *smd *tr”

SERVICE BRAKES · reported 2015-12-28

“2004 chevrolet gulf stream. Consumer writes in regards to brake system recall repair issues - right front caliper/abs sensor replacements. *smd *tr”

SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP:WHEEL SPEED SENSOR/TONE RING · reported 2015-12-28

“Tl* the contact owns a 2004 workhorse w22 chassis motorhome. The contact stated that while traveling approximately 15 mph, the brakes failed and the pedal sank to the floor. The contact had to apply the emergency brake in order to stop the vehicle. The authorized dealer was not able to provide a…”

SERVICE BRAKES · reported 2014-07-01