1996 Ford F Series Recalls

No recalls on record Updated July 2026

No NHTSA recalls on record for the 1996 Ford F Series. That means NHTSA has no open safety campaign for this vehicle — it does not guarantee the absence of problems. Owners have filed 17 complaints with NHTSA, most often about the fuel system, gasoline. Last updated July 5, 2026.

Complaints by component

FUEL SYSTEM, GASOLINE
4
ELECTRICAL SYSTEM
3
3fires
VEHICLE SPEED CONTROL:CRUISE CONTROL
2
2fires
ELECTRICAL SYSTEM:WIRING:FUSES AND CIRCUIT BREAKERS
1
ENGINE AND ENGINE COOLING:ENGINE
1
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE
1
FUEL SYSTEM, GASOLINE:STORAGE:AUXILLARY TANK:SELECTOR DEVICES
1
STEERING:COLUMN
1
STRUCTURE:BODY:DOOR
1
UNKNOWN OR OTHER
1
1injuries
Total complaints17

What owners report

Verbatim reports filed with NHTSA, lightly edited for readability and with personal information removed.

“Truck was driven then parked, 15 minutes later while mowing the grass, I looked over at the parked truckand it was on fire. The fire started at the brake master cylinder and it was a total loss.”

ELECTRICAL SYSTEM · reported 2015-09-10

“Opened rear tank cap and fuel spurted out and would not stop had to put cap back on, I never use this tank only refuel in the front tank. *tr”

FUEL SYSTEM, GASOLINE · reported 2014-06-10

“I have tried numerous times to replace my door handles from the inside of my truck. They keep breaking, and now I am driving a truck that I can only open from the outside after rolling my windows down. I have talked to ford about this defect, which I consider a high safety issue in an emergency.…”

STRUCTURE:BODY:DOOR · reported 2013-09-27

“Gasoline is leaking out of the front fuel cap of my 1996 ford f-150 truck. My truck has dual tanks. I consider this to be a very dangerous problem that could cause a fire or explosion. My research online found nhtsa campaign id number 91v146000. This is the problem my truck is having but it is not…”

FUEL SYSTEM, GASOLINE · reported 2011-11-13

“Gasoline is leaking out of the front fuel cap of my 1996 ford f-150 truck. My truck has dual tanks. I consider this to be a very dangerous problem that could cause a fire or explosion. My research online found nhtsa campaign id number 91v146000. This is the problem my truck is having but it is not…”

FUEL SYSTEM, GASOLINE:STORAGE:AUXILLARY TANK:SELECTOR DEVICES · reported 2011-11-13

“A malfunctioning check valve within the fuel pump assembly causes a portion of the unused fuel from one tank to be returned to the second tank. When this occurs, the capacity of the second tank can be exceeded, causing fuel spillage. *kb”

FUEL SYSTEM, GASOLINE · reported 2010-01-10

“The rear fuel tank drains fuel from the front fuel tank and causes fuel to out past the fill cap. *tr”

FUEL SYSTEM, GASOLINE · reported 2009-04-10

“1996 ford f 150 auto trans w/ overdrive cruise & tilt, the problem is steering column failure first time was about three years ago and again now 11/30/2007. The 1st time at about 78,000 mi. And the mileage now is 179,000 mi the description of the failure starts as popping sounds along with the…”

STEERING:COLUMN · reported 2007-11-20

Defect investigations

Investigation EA96028 Opened 1996-11-14 · closed 1997-07-25

PINCHED WIRING HARNESSES

wiring harnesses routed along left and/or right frame rails may become pinched between frame and cab.pinched harnesses may suffer loss of insulation integrity which results in a short to ground with the potential for vehicle fire.

Investigation PE96041 Opened 1996-06-13 · closed 1996-11-14

VEHICLE ELECTRICAL FIRE

ENGINE WIRING HARNESSBECOMES PINCHED BETWEEN THE VEHICLE CAB AND CHASSIS LEADING TO AN ELECTRICAL SHORT AND FIRE.

Sources & methodology

Recall, complaint, and investigation records from official NHTSA datasets (FLAT_RCL, FLAT_CMPL, FLAT_INV), synced weekly. Counts reflect NHTSA records for the 1996 Ford F Series as of July 5, 2026. Complaint narratives are consumer-submitted and unverified. This page contains ads and affiliate links. Full methodology.