2004 Lincoln Aviator Recalls

No recalls on record Updated July 2026

No NHTSA recalls on record for the 2004 Lincoln Aviator. That means NHTSA has no open safety campaign for this vehicle — it does not guarantee the absence of problems. Owners have filed 115 complaints with NHTSA, most often about the power train. Last updated July 5, 2026.

Complaints by component

POWER TRAIN:AUTOMATIC TRANSMISSION
12
ENGINE AND ENGINE COOLING
10
STRUCTURE:BODY
10
POWER TRAIN
9
1injuries
AIR BAGS
6
1crashes1injuries
ELECTRICAL SYSTEM
6
1injuries
ENGINE
5
ENGINE AND ENGINE COOLING:ENGINE
5
UNKNOWN OR OTHER
5
STEERING
4
Total complaints115

What owners report

Verbatim reports filed with NHTSA, lightly edited for readability and with personal information removed.

“My suv misfires, slips in and out of gears, stalls at stop signs and lights, accelerates at stop lights. Occasionally when the ac is turned on, there is a very loud clunk sound.”

ELECTRICAL SYSTEM · reported 2019-11-09

“My suv misfires, slips in and out of gears, stalls at stop signs and lights, accelerates at stop lights. Occasionally when the ac is turned on, there is a very loud clunk sound.”

ENGINE · reported 2019-11-09

“My suv misfires, slips in and out of gears, stalls at stop signs and lights, accelerates at stop lights. Occasionally when the ac is turned on, there is a very loud clunk sound.”

WHEELS · reported 2019-11-09

“Hit a guardrail on the parkway and only the passenger airbag deployed.”

AIR BAGS · reported 2019-10-31

“Backed up vehicle stopped shifted transmission to drive pressed accelerator vehicle rocketed backward because shift cable dislodged from attachment on transmission.”

UNKNOWN OR OTHER · reported 2019-05-18

“Battery keeps getting drained, I have have had six new battery's within two years. Alternator has been replaced.”

ELECTRICAL SYSTEM · reported 2019-01-01

“Shifter does not come out of park without trying many many times before it releases.”

UNKNOWN OR OTHER · reported 2017-11-23

“The vehicle down shift when turning into the first as it goes into second makes in awful noise. When I parked it and tried to start it and it was dead.the mechanic figure it had something to do with the starter he got under the vehicle to applied starter told me to start it and it did and it…”

ELECTRICAL SYSTEM · reported 2017-06-04

Defect investigations

Investigation DP05005 Opened 2005-09-22 · closed 2006-01-04

SPARK PLUG EJECTION FROM CYLINDER HEAD

ON SEPTEMBER 6, 2005, ODI RECEIVED A PETITION REQUESTING THAT THE AGENCY INVESTIGATE ALLEGATIONS OF ENGINE SPARK PLUG EJECTION IN CERTAIN MODEL YEAR 1997 THROUGH 2004 FORD VEHICLES WITH TRITON V-8 AND V-10 ENGINES.ODI RECEIVED A TOTAL OF 474 NON-DUPLICATIVE COMPLAINTS ON THE SUBJECT VEHICLES WHERE THE COMPLAINANT, OR…

Investigation DP05005 Opened 2005-09-22 · closed 2006-01-04

SPARK PLUG EJECTION FROM CYLINDER HEAD

ON SEPTEMBER 6, 2005, ODI RECEIVED A PETITION REQUESTING THAT THE AGENCY INVESTIGATE ALLEGATIONS OF ENGINE SPARK PLUG EJECTION IN CERTAIN MODEL YEAR 1997 THROUGH 2004 FORD VEHICLES WITH TRITON V-8 AND V-10 ENGINES.ODI RECEIVED A TOTAL OF 474 NON-DUPLICATIVE COMPLAINTS ON THE SUBJECT VEHICLES WHERE THE COMPLAINANT, OR…

Investigation DP05005 Opened 2005-09-22 · closed 2006-01-04

SPARK PLUG EJECTION FROM CYLINDER HEAD

ON SEPTEMBER 6, 2005, ODI RECEIVED A PETITION REQUESTING THAT THE AGENCY INVESTIGATE ALLEGATIONS OF ENGINE SPARK PLUG EJECTION IN CERTAIN MODEL YEAR 1997 THROUGH 2004 FORD VEHICLES WITH TRITON V-8 AND V-10 ENGINES.ODI RECEIVED A TOTAL OF 474 NON-DUPLICATIVE COMPLAINTS ON THE SUBJECT VEHICLES WHERE THE COMPLAINANT, OR…

Investigation EA09013 Opened 2009-08-18 · closed 2013-02-12

Vehicle Rollaway Allegations

This investigation is being closed based on several considerations.By the most inclusive counting of all alleged rollaway incidents (i.e., counting all alleged rollaway incidents and assuming a singular failure mechanism), the incident rate is low, however during EA09-013, ODI identified a number of different failure…

Investigation EA09013 Opened 2009-08-18 · closed 2013-02-12

Vehicle Rollaway Allegations

This investigation is being closed based on several considerations.By the most inclusive counting of all alleged rollaway incidents (i.e., counting all alleged rollaway incidents and assuming a singular failure mechanism), the incident rate is low, however during EA09-013, ODI identified a number of different failure…

Investigation EA09013 Opened 2009-08-18 · closed 2013-02-12

Vehicle Rollaway Allegations

This investigation is being closed based on several considerations.By the most inclusive counting of all alleged rollaway incidents (i.e., counting all alleged rollaway incidents and assuming a singular failure mechanism), the incident rate is low, however during EA09-013, ODI identified a number of different failure…

Investigation EA09013 Opened 2009-08-18 · closed 2013-02-12

Vehicle Rollaway Allegations

This investigation is being closed based on several considerations.By the most inclusive counting of all alleged rollaway incidents (i.e., counting all alleged rollaway incidents and assuming a singular failure mechanism), the incident rate is low, however during EA09-013, ODI identified a number of different failure…

Investigation EA09013 Opened 2009-08-18 · closed 2013-02-12

Vehicle Rollaway Allegations

This investigation is being closed based on several considerations.By the most inclusive counting of all alleged rollaway incidents (i.e., counting all alleged rollaway incidents and assuming a singular failure mechanism), the incident rate is low, however during EA09-013, ODI identified a number of different failure…

Sources & methodology

Recall, complaint, and investigation records from official NHTSA datasets (FLAT_RCL, FLAT_CMPL, FLAT_INV), synced weekly. Counts reflect NHTSA records for the 2004 Lincoln Aviator as of July 5, 2026. Complaint narratives are consumer-submitted and unverified. This page contains ads and affiliate links. Full methodology.