2005 Sprinter 3500 Recalls

Recalls on record Updated July 2026

The 2005 Sprinter 3500 has 2 NHTSA recall campaigns affecting an estimated 799 vehicles. Recall repairs are always free at any authorized dealer. Owners have filed 17 complaints with NHTSA, most often about the engine and engine cooling. Last updated July 5, 2026.

Recall campaigns

EQUIPMENT ADAPTIVE/MOBILITY 08V387000 2008-08-06 465 affected
Defect

DAIMLER BUSES IS RECALLING 465 MY 2004-2008 SPRINTER 2500 AND 3500 BUSES EQUIPPED WITH RICON PLATFORM STYLE WHEELCHAIR LIFTS. THESE LIFTS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 403, "PLATFORM LIFT SYSTEMS FOR MOTOR VEHICLES." THE ANTI-STOW INTERLOCK MAY NOT DETECT THE…

Consequence

A LIFT OCCUPANT CAN BE INJURED SHOULD THE LIFT BEGIN TO STOW UNINTENTIONALLY.

Remedy

DAIMLER BUSES IS WORKING WITH RICON TO CORRECT THE WHEELCHAIR LIFTS (PLEASE SEE 07E097). OWNERS MAY CONTACT RICON AT 1-800-322-2884 OR DAIMLER BUSES AT 1-905-403-7807.

EQUIPMENT ADAPTIVE/MOBILITY 08V134000 2008-03-24 334 affected
Defect

DAIMLER BUSES OF NORTH CAROLINA (DBNC) IS RECALLING 334 MY 2005-2006 SPRINTER 2500 AND MY 2003, 2005-2007 SPRINTER 3500 BUSES EQUIPPED WITH RICON PLATFORM STYLE WHEELCHAIR LIFTS. THESE BUSES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 404, "PLATFORM LIFT INSTALLATION IN MOTOR…

Consequence

THE USER OF THE LIFT COULD BE INJURED SHOULD THE LIFT MOVE UNINTENTIONALLY.

Remedy

DBNC IS WORKING WITH RICON TO CORRECT THE WHEELCHAIR LIFTS FREE OF CHARGE (PLEASE SEE 07E095). OWNERS MAY CONTACT RICON AT 1-818-267-3000 OR DBNC AT 1-905-403-7807.

Complaints by component

ENGINE AND ENGINE COOLING:ENGINE:DIESEL
4
ENGINE AND ENGINE COOLING:ENGINE:OTHER FUEL TYPES:TURBO/SUPERCHARGER
2
AIR BAGS
1
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
1
FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY
1
FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:INJECTORS
1
POWER TRAIN:AUTOMATIC TRANSMISSION
1
POWER TRAIN:DRIVELINE:UNIVERSAL JOINT
1
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP:CONTROL UNIT/MODULE
1
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR
1
Total complaints17

What owners report

Verbatim reports filed with NHTSA, lightly edited for readability and with personal information removed.

“Turbo resonator failure on an incline on freeway was almost rear ended by another vechicle. The dealer replaced the resonator. *tr”

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM · reported 2008-11-07

“Windshield wipers just stopped working in the low speed mode. They will work for a short period of time and then just stop. *jb”

VISIBILITY:WINDSHIELD WIPER/WASHER · reported 2007-10-22

“I own 3 sprinters. All 3 had problems with the injectors leaking. This was a known problem with the dealership. Chrysler refused to admit there was a problem. *ak”

FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:INJECTORS · reported 2007-04-28

“Sudden loss of power while driving 50-60 mph. No acceleration despite depressing accelerator pedal to floor. Vehicle towed 15 miles to authorized dealer where turbo resonator was replaced. *jb”

ENGINE AND ENGINE COOLING:ENGINE:DIESEL · reported 2007-04-21

“Tl*the contact owns a 2005 dodge sprinter 3500. The contact stated that there is a noise coming from the drive shaft of the vehicle. The dealer stated that the universal joints need to be replaced. The vehicle has not been repaired. The current and failure mileages were 105,000.”

POWER TRAIN:DRIVELINE:UNIVERSAL JOINT · reported 2007-04-19

“The truck lost power suddenly and the speed reduced from 62 to 35 totally out of my control. This occurred on i95 in northern virginia in heavy traffic. The problem was a failed turbo resonator. *nm”

ENGINE AND ENGINE COOLING:ENGINE:DIESEL · reported 2006-12-22

“Purchased a new '06 gulfstream rv yesterday. (built on a '05 dodge/freightliner sprinter 3500 chassis) had 480 (delivery) miles on it. Driving home from southern california, at ~790 miles on odometer, engine suddenly cut momentarily, rpms and power fell, check engine light went on, and I was on…”

ENGINE AND ENGINE COOLING:ENGINE:DIESEL · reported 2006-12-10

“"turbo resonator" failed at highway speed on a major interstate causing severe loss of power and near collision. *jb vehicle is winnebago vuw*gtb”

ENGINE AND ENGINE COOLING:ENGINE:OTHER FUEL TYPES:TURBO/SUPERCHARGER · reported 2006-08-25
Sources & methodology

Recall, complaint, and investigation records from official NHTSA datasets (FLAT_RCL, FLAT_CMPL, FLAT_INV), synced weekly. Counts reflect NHTSA records for the 2005 Sprinter 3500 as of July 5, 2026. Complaint narratives are consumer-submitted and unverified. This page contains ads and affiliate links. Full methodology.